MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen
Produktbild: Masterflex Master-PROTECT Rohrbogen

Master-PROTECT pipe bends and pipes

The solution for challenging installation situations: Master-PROTECT pipe bends and pipes with PU lining offer innovative, durable and reliable wear protection.

Product advantagesContact us

Pipe bends and pipes with PU lining

The special feature of Master-PROTECT pipe bends and pipes is the combination of material use and moulding.

A production plant stands and falls with the availability and reliability of its pneumatic conveyor system. However, production downtimes are often caused by parts that are particularly susceptible to wear, such as pipe bends or pipes. Unplanned production downtimes increase operating costs many times over. This results in high repair and maintenance costs and reduced productivity.

We offer a proven complete solution: pipe bends and pipes with PU lining.

The material polyurethane, PU for short, is significantly more wear-resistant than most of the materials previously used in this area. The combination of PU lining and the patented geometric arrangement of the plastic achieves outstanding results in terms of service life.

How the Master-PROTECT pipe bends work

Comparison: Standard elbow (left) and Master-PROTECT elbow (right) Critical material attack with the standard bend and no material attack with the Master-PROTECT pipe bend due to PU impact surface

The use of extremely resistant polyurethane and an internal geometry that is adapted in comparison to standard bends counteracts the impact wear that occurs especially in pipe bends. 

The conveyed material hits the PU impact surface in such a way that no material attack can occur (see illustrations). As with a trampoline, the bulk material bounces and is conveyed quasi diagonally through the pipe bend. The conveying speed is hardly slowed down at all.

The internal geometry of the bend leads to a separation of the solids strand from the wall, particularly in the case of wear-critical flight conveying. This results in an even distribution of concentration across the cross-section. A uniform velocity profile is achieved over a very short distance in the downstream section. The downstream pipe is subjected to considerably less stress.

The installation set for Master-PROTECT pipe bends

Compatible system for all existing systems

Master-PROTECT elbows can be installed in existing systems without the need for design modifications.

Easy replacement of:

  • Pipe bends with large bending radii
  • Conventional wear protection bends

We supply standard connection dimensions with fixed flanges (PN6, PN10/16) and standardised internal diameters (DN 50 - DN 200) in accordance with DIN 2448, which enable edge-free transitions of the PU lining to pipelines.

Technische Zeichnung Masterflex Anwendungsbeispiel Master-PROTECT Rohrbogen

The advantages of Master-PROTECT pipe bends

Advantages of Master-PROTECT pipe bends

  • No carry-over of conveyed material
  • Extreme abrasion resistance
  • Very long service life
  • Excellent corrosion protection
  • No caking
  • Low dead weight
  • Can be installed in existing pipe systems
  • No impairment of the conveyed material
  • Significantly lower pressure losses

Benefits of the Master-PROTECT pipe bends

  • Longer service life
  • High reliability
  • Lower energy costs
  • Short cleaning and idle times
  • Work at higher conveyor speeds
  • Short assembly times
  • Significantly reduced downtimes

In total, this means for you

  • Higher system availability
  • Increased productivity
  • Lower operating costs
  • Significantly improved economic efficiency

 

Do you have any questions about our Master-PROTECT pipe bends and pipes? Talk to us!

We look forward to talking to you!

Do you have any questions about our products, customised solutions or special areas of application and requirements? Please feel free to contact us! We look forward to talking to you!

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