MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen

Plastic connector

We are experts in plastic hose connectors or plastic connectors. Our expertise ranges from flanges to sleeves and cuffs. If you cannot find the right product, please contact us - we will find a solution!

Versatile plastic hose connectors

Our plastic connectors are the ideal solution when media-carrying pipes need to be connected safely and reliably. Here we have the option of moulding plastics for the production of special connecting parts or for attaching sleeves in specially designed moulds (coating) or even injecting them through our injection moulding experts within the Masterflex Group, Fleima-Plastic. This enables us to connect hoses to other functional parts with a perfect fit and optimum seal.

The portfolio of our plastic connectors initially includes various flange types that can be connected with a counter flange or a connecting piece. This selection of fixed, loose and threaded flanges is supplemented by various tapered flanges. These tapered flanges are particularly easy to install in conjunction with our quick-release clamps.

In addition to different flange types, our selection of plastic connectors also includes other connection solutions, such as

  • Sockets - including a heat-shrinkable socket
  • spigots
  • hose connectors and
  • hose sleeves

Advantages of plastic connectorsSelection of the plastic connectorContact us

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Plastic hose connector: flange or socket?

Flanges: Many product types, one product family

The flange product family includes various product types that are described in different ways for different pressure levels in the DIN EN 1092-1 standard. This European standard has replaced various individual German standards, such as the former standards 2632, 2633 and 2673. Based on the DIN 1092-1 standard , the design of our flange connections is based in particular on the following types:

  • 04 "Loose flanges for welding neck collar",
  • 11 "Weld neck flanges" and
  • 34 "Weld neck flange".

At Masterflex, a distinction is made between these two types:

  • Loose flange
  • Fixed flange

Flange connections must fulfil special requirements because they are bolted together with bolts, washers and nuts in a longitudinally force-fit and tight manner. The flange connection must therefore absorb the tightening torques of the bolts and transfer the resulting force into the flange without deformation. All flange connections enable detachable connections, e.g. to pumps, fittings or containers.

We manufacture individual flanges and nozzles from food-grade polyurethane. Like our food hoses, these plastic connectors are especially suitable for use in the food sector. In this way, hoses and connectors create a continuous connection wherever hygiene and food safety are of crucial importance.

Sockets: More than simple plug connections

Depending on the requirements, we use polyurethane with specially enhanced material properties for the production of sleeves. For example, we process electrically conductive or permanently antistatic polyurethane to produce couplings that are particularly suitable for use in potentially explosive atmospheres. Individual couplings are also matched to certain hoses and therefore designed for specific requirements, such as the

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Permanently mounted plastic connectors: connections from a single mould

Even though the production of these permanently moulded connectors is an important part of our standardised production, such coated parts are not standard items in the narrower sense. Rather, the combination of hose and connector results in system articles or hose systems that are manufactured to order. However, the possibilities for modifying articles are limited when it comes to coating. This is in contrast to hoses, where customisation is always possible. Comparable options for customising products are limited for plastic connectors.

Nevertheless, the permanently mounted connectors in particular are rather unusual components. This is also because they are equipped with a digital interface as standard. This means that the corresponding hose systems are compatible with the AMPIUS® app.

And there is something else that makes the permanently mounted plastic connectors special: during production, we incorporate earthing plates into individual conical and fixed flanges that can dissipate electrostatic charges.

Advantages of plastic hose connectors

If you use our plastic connectors together with our hoses, you can benefit from numerous advantages, such as

  • Tension-resistant and longitudinally force-fit mechanical connection
  • Liquid-tight connection
  • Gas-tight connection
  • Connection option without cross-sectional constriction
  • Smooth transition between hose and connector
  • Simple assembly
  • Most connectors can be easily replaced and are reusable

Not every combination of hose and plastic connector offers the aforementioned advantages to the same extent or to the same degree. Please contact us for advice on which connection solution or hose system is best suited to your requirements.

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Choosing the right plastic hose connector

Choosing the right hose connector is challenging. For many items, you not only have to pay attention to the correct nominal diameter, but also to additional criteria that make a difference. In some cases, you should therefore also consider these aspects when selecting an item

For the flanges, you should also pay attention to the PN10/16 specification or the loadable nominal pressure of the flange. The nominal pressure also determines the dimensions and the number of holes for the flange bolts. From nominal width DN 200, the hole pattern may differ from pressure stage to pressure stage or PN10/16.

When selecting flanges, you should ensure that only flanges or fittings with the same nominal pressure are used. Please pay particular attention to the information on the nominal pressure of the flange in the product description for the following plastic connectors:

Do you have any questions about our plastic hose connectors? Talk to us!

We look forward to talking to you!

Do you have any questions about our products, customised solutions or special areas of application and requirements? Please feel free to contact us! We look forward to talking to you!

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