Technical hoses & specialist hoses with Circular Engineering

Technical hoses & bespoke solutions for specific applications

Do you suspect that off-the-shelf products are not technically or economically adequate, or that they do not offer optimum performance and safety? Then our engineering services are exactly what you need! Technical hoses and specialised hoses are required when standard solutions reach their limits. The Masterflex Group develops bespoke hose and connection solutions for demanding applications – high-performance, cost-effective and, on request, incorporating a circular design approach. This results in customised product solutions that combine technical performance with circularity. 

Become a project partner!
 

The Masterflex Group is your development partner for technical hoses and specialised hoses that are precisely tailored to your application. Whether it’s specific media resistance, high abrasion protection, complex installation scenarios or special regulatory requirements: we develop bespoke hose and connection solutions for industry, medical technology, aviation and many other sectors.

On request, we take a forward-thinking approach right from the development stage – focusing on circular solutions, cradle-to-cradle principles and circular product design.

Inspiration: Development Solutions

 

Only if we continue to demonstrate our role as drivers of innovation – by identifying our customers’ needs at an early stage and offering suitable solutions – will we be able to hold our own in the market.

Torsten Gebhardt, Head of Product and Sector Management for Industrial Technology, Novoplast Schlauchtechnik GmbH, Masterflex Group

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Pneumatic and media-conducting hoses - customised assemblies as ready-made hose sets

Success in the context of a customer project in textile machine construction. Instead of individual plastic hoses, Masterflex supplied fully assembled hose sets, ready to use! The result: significant time and cost savings for the customer and freed up capacity for their employees.

Find out more about the product example of custom-fit pneumatic and fluid hoses (moulded hoses as an assembly) and the advantages over roll goods - now in the free handout Pneumatic & media-conducting special hose sets. In industrial applications in which pneumatics and fluid technology play a central role, customised solutions are increasingly the preferred alternative to standard products. Complex motion sequences and tight installation situations require increasingly flexible hose solutions. Let us advise you without obligation!

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Zertifizierte Lebensmittelschlauch und Schlauchentwicklung für die Branchen Food & Pharma aus Kunststoff

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Special hose developments for food & pharma

We combine certified food hoses with compliant connection technology for maximum hygiene and functionality. Precise transitions are crucial, especially when transporting abrasive media or liquids. Inaccurate connections favour material residues and increase the risk of bacterial contamination. Our technology ensures total freedom from dead space: smooth, seamless transitions minimise residues and ensure efficient production.

Do you need customised tubing systems? Our experts are at your side - arrange a consultation today! Rely on Masterflex Group engineering expertise for precise product development: hoses and connection technology for the food and pharmaceutical industry - download handout now and secure added value!

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Automotive Schlauchsets als Sonderlösung Novoplast Schlauchtechnik und Masterflex SE entwicklen Schlauchsets als Sonderlösung. Pneumatische Schläuche Automotive

Development of hose sets - pneumatic hoses for the automotive industry

Ready-to-fit Novoplast hose technology Pneumatic hoses for greater efficiency in automotive series production!

As part of an automotive project with an automotive supplier for vehicle interiors, the Masterflex Group has once again demonstrated its expertise in customised system solutions. The requirement: a ready-to-install pneumatic hose solution as an assembly set for seat systems. The result: a noticeable increase in efficiency during assembly and significant time savings. 
This Masterflex Group pneumatic hose solution was customised precisely to the application - including integrated connectors, markings and protective components. The project shows how engineering services can optimise industrial processes in a targeted manner.

ContactHandout Special solutions automotive

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The world's first cradle-to-cradle compliant spiral hose!

We present a cradle-to-cradle compliant hose prototype made of biodegradable polymer. Further development steps include the selection of environmentally friendly adhesives, additives and wire solutions. The current hoses will now be made ready for series production and will gradually expand and transform the product range.
Further details in the explanatory video.

Customers and interested parties are invited to become part of this pioneering solution at an early stage. Our experts are at your side - arrange a consultation today! Find out more here.

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Giovanni Rossi, Segment Leader Semicon bei Masterflex Group, Schlauchentwickler - Innovation PU-Mehrfachschläuche Engineering Solutions

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Special multiple hose packages for air ducting in highly sensitive systems

Introducing: modularly configurable PU multiple hose assemblies with material-locking connections (partial axial welding), manufactured under clean room conditions in accordance with DIN EN ISO 14644-1 on modern high-tech assembly surfaces. Developed for highly sensitive sectors such as the semiconductor industry and biopharmaceuticals.
The solution for compact plant systems: maximum process reliability, application-based product design and optimum adaptation to the machine architecture - for maximum efficiency and performance in sensitive applications. 

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Why Masterflex Group is the right development partner for specialised technical hoses

What does ‘Circular Engineering’ mean at the Masterflex Group? Circular Engineering means developing hose and connection solutions in such a way that material selection, abrasion behaviour, recyclability and reintegration into technical cycles are taken into account as early as possible in the product design process.
As the global market leader, the Masterflex Group combines decades of engineering experience with extensive materials expertise, the synergies and strength of an entire group of companies, and a clear vision for the future.

The benefits of working with us as your specialist hose engineering partner:

  • Extensive expertise and an extremely broad standard range of hose systems
  • Specialist in the development of bespoke hoses and customised connection solutions
  • Experience in processing over 450 plastics
  • Expertise derived from more than 120,000 product variants
  • Extensive application knowledge across various industries and specialist markets
  • Industry pioneer in the development of circular solutions and cradle-to-cradle-oriented concepts
  • Collaborative project work from concept to series production
  • State-of-the-art production facilities and equipment 

If you are looking for a trustworthy, solution-oriented development partner who combines bespoke hose and connection solutions with in-depth technical expertise and a circular mindset, you’ve come to the right place.
 

Get advice now!

 

Send your enquiry about Circular Solutions to Masterflex

Product manager Torsten Gebhardt really knows his stuff!

Would you like to create a bespoke hose design, or do you require a specific type of plastic for your hose application? 

Get in touch – we love a technical challenge! 

Torsten Gebhardt, Masterflex Smooth Tube Product Manager

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Frequently Asked Questions about Circular Solutions’ Engineering Services

  • What are technical hoses and specialist hoses?

    Technical hoses and specialised hoses are hose solutions for industrial applications with specific requirements. They are used when standard hoses do not meet the necessary criteria in terms of chemical resistance, temperature, pressure, abrasion resistance, flexibility, installation space or regulatory requirements. The Masterflex Group develops suitable hose and connection systems, ranging from solutions ready for series production to bespoke solutions tailored to the customer’s requirements.

  • When is a specialised hose a better choice than a standard product?

    A specialised hose is the right choice when a standard product is technically unable to meet the required performance, safety or service life standards, or is not the most cost-effective option. Typical reasons include aggressive media, high abrasion, extreme temperatures, complex installation scenarios, stringent hygiene requirements or specific approvals. Technical and specialised hoses allow these requirements to be specifically incorporated into the product design. If you need more inspiration, visit our Development Solutions website and the Masterflex Group YouTube channel, where you’ll find plenty of spotlight videos and success stories featuring bespoke solutions.

  • For which sectors does the Masterflex Group develop technical hoses?

    The Masterflex Group develops technical hoses and specialised hoses for sectors including mechanical and plant engineering, medical technology, the food industry, the automotive sector, aviation, the chemical industry and other industrial and specialist markets. In doing so, the hose, connection technology and, where applicable, other components are regarded as a coordinated system.

  • Which properties of specialised hoses can be customised?

    Depending on the application, technical hoses and specialist hoses can be designed, for example, in terms of material, geometry, nominal diameter, wall thickness, flexibility, abrasion resistance, pressure and temperature resistance, as well as connection solutions. Requirements relating to electrical properties, transparency, colour, laser engraving, markings, recyclability, surface texture or regulatory compliance may also form part of the development process.

  • What does ‘circular engineering’ mean in the context of technical hoses?

    Masterflex SE is a pioneer in circular engineering within the hose industry, which means incorporating circularity right from the development stage of technical and specialist hoses. This involves selecting suitable materials, minimising or assessing wear and tear, designing products to be as easily separable as possible, and providing options for reuse, recycling and reintegration into technical cycles. In this way, technical performance can be combined with a more sustainable materials strategy.

  • How does the Masterflex Group support OEMs, engineers and technical distributors in the development process?

    Masterflex SE works in partnership with clients on projects, from the initial requirements through design, material selection and sampling right through to testing and series production readiness. This is underpinned by experience with more than 450 plastics, over 120,000 product variants, and extensive expertise in various manufacturing processes and markets. Technical distributors remain key partners in identifying practical requirements at an early stage and working together to translate them into viable solutions. The German group of companies has an exceptionally extensive global network.

  • Can technical hoses be supplied as complete hose systems?

    Yes. Technical hoses and specialised hoses can be supplied as complete hose systems, complete with suitable connectors, flanges, clamps, seals and fitting components. Ready-to-install hose assemblies and bespoke hose sets are also available on request. This reduces the number of interfaces, simplifies procurement and installation, and provides a clearly coordinated solution for the specific application.

  • Why is the Masterflex Group an experienced development partner for safe hose solutions?

    The diversity of our fields of application provides us with experience that translates directly into safe hose solutions. Whether in the automotive sector, the food industry, mechanical engineering, medical technology, aviation or other specialist markets: the Masterflex Group develops hose assemblies and connection solutions for demanding applications with a wide range of requirements.

    We have been a trusted supplier and development partner to numerous well-known brands, international industrial companies and leading manufacturers for many years. And with good reason: we combine in-depth knowledge of materials, broad industry expertise and engineering know-how to create solutions that are technically sound, economically viable and reliably effective in practice.

MASTERFLEX – Technische Schläuche & Verbindungen

Get in touch with us

Do you have general questions about the organisation, our locations or would you like to make a specific enquiry to Masterflex? Or are you looking for a specific contact person for a particular department? We have a few suggestions for you to choose from.

MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen